OZGraf S.A. modern bookbindery provides the following bindings:
- Saddle-stitched bindings
- Sewn and glued perfect bindings
- Sewn and glued hardcover bindings
We can produce additional case components such as:
- dust jackets
- wraparound bands
- stickers
- inserts
- paste-downs, endsheets
- cardboard or carton slipcases, all wrapped in paper or cloth
- rounded block corners
- perforated block corners
- perfect binding flaps
Available binding formats (width x height x depth of the spine):
Saddle-stitched bindings
- Min. 100 x 150 mm
- Max. 300 x 475 mm
Sewn and glued perfect bindings
- Min 100 x 150mm
- Max 300 x 475mm
Sewn and glued hardcover bindings
- Min. 100 x 145 x 2 mm
- Max. 280 x 375 x 80 mm – round spine
- 285 x 375 x 40 mm
- 300 x 375 x 30 mm – flat spine
The bookbindery has the following equipment for:
Textblock preparation
Folding machines:
- Stahl KD (B1 format)
- Heidelberg Stahlfolder KH-78/4(B1 format)
Collators:
- LBW (24 stations)
- Kolbus (24 stations)
- Stitchers::
ASTER 160 OS
Hardcover Binding Preparation
- We produce solid cardboard cover boards with thicknesses ranging from 1 to 4mm:
- All made of paper (laminated, UV spot varnished)
- Made of cloth (hot stamped)
- Made from cloth (laminated, UV, stamped)
- Cover mounting machines:
- Kolbus DA 270
- Cover hot stamping machine: Kolbus PE 312
Hardcover Binding Production
- Complete modern two-shot binding line.
- When gluing the textblock spine together, the spine is also coated with dispersion and hot melt adhesives. The line allows to produce perfect binding, either sewn or glued, with flat or round
- spine featuring very high strength and visual properties:
- Sigloch SB-6000 perfect binder (including attachment of endsheets)
- KOLBUS HD 140 P three-knife trimmer
- Kolbus COMPACT 60 BF 526 – attachment of textblock to the cover
- The binding line can also ‘accommodate’ the Sigloch LEH-1 ribbon inserter (up to four ribbons).
Perfect Binding Production
- Muller-Martini Pantera sewn and glued hardcover binder
Saddle-Stitched Binding Production
- Bravo saddle stitcher
Finished Product Packaging
- Single unit is shrink wrap
- Shipping containers in shrink wrap
- Shipping containers in brown paper